Cyclepedia RM85 Suzuki Manual 2005-2023

Covers the following Suzuki RM85 and RM85L motocross bikes:

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 Suzuki RM85 / RM85L

Did you know that the Suzuki RM85?

• Should have the piston replaced after 9 races or 18 hours of use.
• The throttle and clutch cable free play should be inspected after every race or two hours of operation.
• The fork oil should be changed every three races or 6 hours.
• Riding your motorcycle is more fun than spending a bucket load of money fixing something you could have prevented with a little time and the right information.

The Cyclepedia Press LLC  RM85 and RM85L online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained motorcycle technician.

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Quick Reference

Specifications
Torque Specs
VIN and Engine Number

Periodic Maintenance

Periodic Maintenance Charts
Air Filter Servicing
Brake Bleeding
Brake Fluid
Brake Inspection
Clutch Cable Inspection and Adjustment
Compression Check
Cylinder Head, Cylinder, Piston, Exhaust Valve Cleaning
Drive Chain and Guides
Engine Idle Speed
Front Suspension Settings
Fuel Filter
Fuel Line
Silencer Inspection
Rear Suspension Settings
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Tires
Transmission Oil

External Components

Bodywork
Brake Pedal
Exhaust System
Footpegs
Fuel Tank
Handlebars
Seat

Cooling System

Coolant
Radiator / Radiator Cap
Water Pump

Fuel System

Air Box
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Float Level Adjustment
Jetting
Reed Valve

Engine

Cylinder Head
Piston and Cylinder
Exhaust Valve
Exhaust Valve Governor
CDI Magneto
Clutch Removal
Clutch Installation
Primary Drive Gear
Crankcase Cover (Right Side)
Kick Starter
Gearshift
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly

Final Drive

Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Steering

Steering Removal
Steering Installation

Front Suspension

Fork Removal and Installation
Standard Fork Disassembly
Standard Fork Assembly
USD Fork Disassembly
USD Fork Assembly

Rear Suspension

Shock Absorber
Suspension Linkage
Swing Arm

Front Brake

Front Brake Caliper
Front Brake Master Cylinder
Front Brake Rotor

Rear Brake

Rear Brake Caliper
Rear Brake Master Cylinder
Rear Brake Rotor

Wheels

Bearing Replacement
Front Wheel
Rear Wheel
Wheel Inspection

Electrical Systems

Ignition System
Wiring Diagram

Parts Diagrams

Troubleshooting

Professional Tech Support

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