The CYCLEPEDIA KYMCO MXU 500 ATV Online Service Manual features detailed, photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained ATV technician.
KYMCO MXU 500 ATV owners who need to perform basic maintenance, electrical testing, or a complete engine overhaul will find the CYCLEPEDIA manual offers everything you need. Find what you need with the easy to use click-able table of contents or search feature. Don’t waste time flipping through a paper manual follow our built in hyperlinks to quickly bring up relevant information for your service work. Print the topics out if needed, or work right from your computer or mobile web browsing device.
KYMCO MXU 500 ATVs covered by this online service manual:
2007 KYMCO MXU 500 Swingarm/Solid Axle
2008 KYMCO MXU 500 Swingarm/Solid Axle
2009 KYMCO MXU 500 Swingarm/Solid Axle
The KYMCO MXU 500 ATV online manual covers the following topics:
General Information
Serial Number Locations
Specifications
Service Precautions
Torque Values
Special Tools
Lubrication Points
Cable and Harness Routing
Wiring Diagram
Troubleshooting
Frame Covers-Exhaust Muffler
Service Information
Troubleshooting
Fasterner Removal and Reinstallation
Frame Covers
Exhaust Muffler Removal
Inspection-Adjustment
Service Information
Maintenance Schedule
Fuel Line/Throttle Operation
Air Cleaner
Spark Plug
Front Drive Gear Oil
Spark Arrester
Drive Shaft Boots
Valve Clearance
Carburetor Idle Speed
Cylinder Compression
Engine Oil
Rear Drive Gear Oil
Rear Parking Brake Adjustment
Brake Fluid/Headlight Aim
Drive Belt/Brake Pads Inspection
Steering System Inspection
Toe-In Adjustment
Wheels/Tires
Drive Select Lever Adjustment
Cable Inspection and Lubrication
Suspension
Cooling System
Lubrication System
Lubrication System Diagram
Service Information
Troubleshooting
Engine Oil & Oil Filter
Oil Pump
Fuel System
Service Information
Troubleshooting
Fuel Tank
Fuel Valve
Carburetor Removal/Choke Inspection/Installation
Carburetor Disassembly/Inspection/Assembly
Air Cleaner Housing
Pair Solenoid Valve
Cooling System
System Flow Pattern
Service Information
Troubleshooting
Cooling System Testing
Coolant Replacement
Fan Motor
Fan Motor Switch
Radiator
Radiator Reserve Tank
Thermostat
Water Pump
Water Temperature Sensor
Engine Removal
Service Information
Engine Removal
Cylinder Head / Valves
Service Information
Troubleshooting
Cylinder Compression Test
Cylinder Head Removal/Installation
Cylinder Head Cover Disassembly/Assembly
Cylinder Head Cover Removal/Installation
Camshaft Removal/Inspection/Installation
Rocker Arms Removal/Inspection/Installation
Cylinder Head Disassembly/Inspection/Assembly
Cam Chain Removal/Inspection/Installation
Cylinder-Piston
Schematic Drawing
Troubleshooting
Service Information
Cylinder and Piston Removal/Inspection/Installation
Drive And Driven Pulleys
Schematic Drawing
Service Information
Troubleshooting
Clutch Disassembly/Inspection/Assembly
Drive Pulley Disassembly/Inspection/Assembly
Driven Pulley Disassembly/Inspection/Assembly
Left Crankcase Cover Removal/Installation
Drive Pulley, Drive V-Belt and Driven Pulley Removal/Inspection/Installation
Clutch Removal/Installation
Final Reduction
Service Information
Right Crankcase Removal/Installation
Bearing Replacement in the Right Crankcase
Countershaft Disassembly/Assembly/Inspection
Secondary Drive/Driven Bevel Gear Removal/Inspection/Installation
Secondary Gear Shims Adjustment
Transmission Removal/Inspection/Installation
Upper Shift Fork Disassembly/Assembly
Drive Shaft Disassembly/Assembly/Inspection
Left Crankcase/Crankshaft/Balance Shaft
Service Information
Troubleshooting
Crankshaft and Balance Shaft Removal/Inspection/Installation
Bearing/Oil Seal Replacement in the Left Crankcase
Brake System
Service Information
Brake Pad Replacement
Combination Brake Fluid Change/Air Bleed (On Road)
Rear Brake/Parking Brake Caliper Disassembly/Inspection/Assembly (on Road)
Rear Brake/Parking Brake Caliper Removal/Installation (On Road)
Relay Valve Removal/Disassembly/Inspection/Assembly/Installation (On Road)
Front Brake Discs Removal/Inspection/Installation
Front Brake Fluid Change / Air Bleed (Off Road)
Brake Master Cylinders Removal/Inspection/Installation
Front Brake Calipers Removal/Installation
Brake Master Cylinder Disassembly/Inspection/Assembly
Rear Brake Disc Removal/Inspection/Installation
Rear Brake Fluid Change/Air Bleed
Brake Caliper Disassembly/Inspection/Assembly
Rear Brake Calipers Removal/Installation
Suspension/Steering System
Troubleshooting
Front Arms Disassembly/Inspection/Assembly
Service Information
Front Arms Inspection/Removal/Installation
Front Wheel Hub Removal/Inspection/Installation
Steering Knuckle Disassembly/Assembly
Steering Knuckle Removal/Inspection/Installation
Tie Rod Removal/Inspection/Installation
Front Wheel Removal/Inspection/Installation
Front Shock Absorber Removal/Inspection/Installation
Handlebar Removal/Inspection/Installation
Steering Column Removal/Inspection/Installation
Drive Train
Service Information
Front Drive Shaft Removal/Inspection/Installation
Front Drive Shaft Disassembly/Inspection/Assembly
Front Drive Removal/Inspection/Installation
Front Drive Disassembly/Inspection/Assembly
Front Drive Shim Adjustment
Rear Drive Removal/Inspection/Installation
Rear Drive Disassembly/Inspection/Assembly
Rear Drive Shim Adjustment
Front Propeller Shaft Disassembly/Inspection/Assembly
Rear Propeller Shaft Disassembly/Inspection/Assembly
Rear Wheel /Axle/Shock Absorber/Swing Arm
Service Information
Rear Axle Housing Disassembly/Assembly
Troubleshooting
Rear Axle Housing Removal/Inspection/Installation
Rear Axle Removal/Inspection/Installation
Rear Shock Absorber Removal/Inspection/Installation
Rear Swing Arm Disassembly/Inspection/Assembly
Rear Swing Arm Removal/Installation
Rear Wheel Removal/Inspection/Installation
Rear Wheel Hub Removal/Inspection/Installation
Battery-Charging System AC Generator
Charging System Layout/Charging Circuit
Service Information
Troubleshooting
Battery
Charging System Inspection
Alternator Charging Coil
Regulator/Rectifier
Alternator Stator Removal/Inspection/Installation
Ignition System
Ignition System Layout
Ignition Circuit
Service Information
Troubleshooting
Ignition Coil Inspection
Ignition Control Module
Starting System
Service Information
Troubleshooting
Starting System Layout
Starting Circuit
Starter Motor
Starter Relay Switch/Starter Mag
Recoil Starter Removal/Inspection/Assembly
Recoil Starter Handle Replace
Recoil Starter Disassembly/Inspection/Assembly
Starter Pulley Removal/Inspection/Installation
Starter Clutch Removal/Inspection/Installation
Lights / Switches
Service Information
Bulb Removal
Horn (On Road Only)
Ignition Switch
Handlebar Switch
Gear Indicator Switch
Speed Sensor
2WD/4WD Selecting System
Fuel Unit
Online KYMCO MXU 500 ATV Parts Diagrams
KYMCO MXU 500 ATV Troubleshooting
Professional Tech Support
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