Cyclepedia Kawasaki KLR250 Motorcycle Online Manual

The Cyclepedia Press LLC Kawasaki KLR250 Motorcycle Online Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.

Maintain your Kawasaki KLR250 with the easy to use Cyclepedia Motorcycle Online Manual. This instantly available manual covers everything from valve clearance inspection, to steering bearing replacement, top-end overhaul and everything in between. If you ever have any questions on how to use the manual, or performing the procedures on your Kawasaki KLR250 Motorcycle, Cyclepedia.com provides expert tech support to assist you.

The Cyclepedia.com Kawasaki KLR250 online motorcycle manual will show you how to repair and maintain the following Kawasaki dual sport motorcycles:

1984 KL250-C2
1985 KL250-D2
1986 KL250-D3
1987 KL250-D4
1988 KL250-D5
1989 KL250-D6
1990 KL250-D7
1991 KL250-D8
1992 KL250-D9
1993 KL250-D10
1994 KL250-D11
1995 KL250-D12
1996 KL250-D13
1997 KL250-D14
1998 KL250-D15
1999 KL250-D16
2000 KL250-D17
2001 KL250-D18
2002 KL250-D19
2003 KL250-D20
2004 KL250-D21
2005 KL250-D22

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Table of Contents
Service Information / Model Coverage

Quick Reference
Specifications
Torque Specs
VIN and Engine Number

Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Bolts, Nuts, and Fasteners
Brake Fluid
Brake Inspection
Choke Cable Adjustment
Cooling System Inspection
Clutch Inspection
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Fuel Line
General Lubrication
Spark Arrestor Cleaning
Spark Plug
Steering Inspection
Suspension Inspection
Throttle Free Play
Tires
Valve Adjustment

External Components
Engine Guard
Exhaust System
Headlight Cover
Footpegs
Front Fender
Fuel Tank
Handlebar
Kickstand
Radiator Shrouds
Rear Fender
Seat
Side Covers
Sub-Frame

Cooling System
Coolant
Coolant Reservoir Tank
Radiators and Fan
Thermostat
Water Pump

Fuel System
Airbox
Carburetor Removal and Installation
Carburetor Overhaul
Fuel Level Inspection
Petcock and Fuel Strainer
Emissions

Engine
Cylinder Head Cover
Camshafts and Rocker Arms
Cylinder Head
Valves
Valve Lapping
Valve Guide Replacement
Piston and Cylinder
Clutch Removal
Clutch Installation
Alternator
Gearshift
Kick Starter
Oil Pump
Primary Drive Gear
Engine Removal
Engine Installation
Crankcases
Balancer Removal
Balancer Installation
Crankshaft
Crankcase Bearings
Transmission
Transmission Shafts

Final Drive
Chain
Engine Sprocket
Rear Sprocket

Steering
Steering Bearing Service

Front Suspension
Fork Removal and Installation
Fork Oil Change
Fork Disassembly
Fork Assembly

Rear Suspension
Rear Shock Absorber
Swing Arm
Linkage

Brakes
Front Disc
Front Caliper
Front Master Cylinder
Rear Drum Brake
Rear Brake Pedal and Rod

Wheels
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Electrical Systems
Battery
Charging System
Ignition System
Horn
Instrument Cluster
Fuse and Diode
Relays
Switches
Headlight
Taillights
Turn Signals
KLR 250 Color Wiring Diagrams

Professional Tech Support