The Cyclepedia 2008 – 2017 Kawasaki KLR650 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a seasoned Kawasaki dealer trained technician.
This manual covers everything from rebuilding the forks to replacing the balancer shaft bearings on the 2008 and newer Kawasaki KLR650 dual sport motorcycles. Instructions for all procedures, including adjusting the infamous doohickey otherwise known as the balancer chain tension adjuster, are accompanied by color photos, detailed text, OEM service and torque specifications. On top of all that you get professional tech support by an experienced Kawasaki technician that has had his hands on the same parts you are working with. Get instant access and bring your workshop into the 21st century.
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Kawasaki KLR650 Periodic Maintenance
Periodic Maintenance Chart, Clutch Cable Adjustment, Throttle Free Play, Brake Bleeding, Engine Idle Speed, Drive Chain Adjustment, Rear Brake Inspection, Front Brake Pads, Engine Oil, Spark Plug, Air Filter Servicing, Spark Arrestor, Tires, Valve Clearance, Compression Test, Balancer Chain Tension Adjustment / The Doohickey Adjustment
Quick Reference
KLR650 Specifications, VIN and Engine Number Location, Torque Specifications, General Torque Specifications
Fuel System
Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Carburetor Specifications, Fuel Strainer, Airbox
External Components
Side Covers, Seat, Fuel Tank, Footpegs, Fairing, Handlebar, Front Fender, Rear Fender, Exhaust System
Kawasaki KLR650 Engine
Engine Specifications, Camshaft Removal, Camshaft Installation, Cylinder Head, Valves, Starter Motor, Cylinder and Piston, Clutch, Left Engine Components, Left Side Install, Right Engine Components, Oil Pump, Engine Removal, Engine Installation, Crankcase Splitting, Crankshaft, Crankcase Assembly, Transmission Removal, Transmission Assembly
Final Drive
Drive Chain, Engine Sprocket, Rear Wheel Sprocket
Front Brake
Brake Disc, Front Brake Specifications, Master Cylinder, Front Brake Caliper
Rear Brake
Rear Drum Brake, Brake Rod and Pedal
Wheels
Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement
Steering
Removal, Bearing Replacement, Installation
Front Suspension
Fork Removal and Installation, Front Fork Assembly, Front Fork Disassembly
Rear Suspension
Shock Removal, Shock Installation, Specifications, Swing Arm
Electrical System
Electrical Specifications, Ignition System, Charging System, Starter System, Switches, Wiring Diagram, Lights
Parts Diagrams
Troubleshooting
Professional Tech Support
My Service Records – Online Service Log With Reminders New!
admin says
I own a 1999 Kawasaki KLR650 dual sport motorcycle and just want to say that the Cyclepedia KLR manual has been a lifesaver. I bought the Kawasaki Factory KLR650 manual, the Clymer KLR650 manual and yours. Time after time I find that the Cyclepedia manual is the best out of the three. Just one of many examples – I was replacing my rear brake pads and neither the Kawasaki manual nor the Clymer manual had pictures that showed me how the spring clip went back on – but Cyclepedia did. Thanks! – James F.