2021-2024 KLX300 FI Kawasaki Online Motorcycle Service Manual

The Cyclepedia Press LLC Kawasaki fuel injected KLX300 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.

This manual covers the following motorcycles: 2021-2024 Kawasaki KLX300

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Table of Contents
Quick Reference
Specifications
Torque Specs
VIN and Engine Number

Periodic Maintenance
Periodic Maintenance Chart
Air Cleaner Servicing
Air Suction System
Bolts, Nuts, and Fasteners
Brake Fluid
Brake Inspection
Clutch Cable Adjustment
Compression Check
Cooling System Inspection
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
EVAP System
Fuel Line
General Lubrication
Headlight Aiming
Spark Arrester
Spark Plug
Steering Head Inspection
Suspension Inspection
Suspension Settings
Throttle Free Play
Tires
Valve Clearance

External Components
Battery Case
Brake Pedal
Clutch Lever
Engine Sprocket Cover
Exhaust System
Fenders
Footpegs
Fuel Tank
Gear Shift Pedal
Guards
Handlebar
Mirrors
Chain Case
Rear Frame Cover
Seat
Side Covers
Shrouds
Side Stand

Cooling System
Coolant
Coolant Reserve Tank
Radiators and Fan
Thermostat and Housing
Water Pump

Fuel System
Airbox
Emissions
Fuel Injector
Fuel Pump
Throttle Body
General Troubleshooting
FI System Self-Diagnostics
Service Codes (DTCs)
DTC Troubleshooting

Engine
Cylinder Head Cover
Camshafts
Cylinder Head
Valves
Valve Lapping
Valve Guide Replacement
Piston and Cylinder
Right Crankcase Covers
Oil Pump
Primary Gear
Clutch Removal
Clutch Installation
Left Side Engine Components
Gearshift
Camshaft Timing Chain
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Balancer
Crankshaft and Rod
Transmission
Transmission Shafts

Final Drive
Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Steering
Steering Bearing Service

Front Suspension
Front Fork Removal and Installation
Fork Disassembly
Fork Assembly

Rear Suspension
Shock Absorber
Swing Arm
Suspension Linkage

Brakes
Front Caliper
Front Master Cylinder
Front Disc
Rear Caliper
Rear Master Cylinder
Rear Disc

Wheels
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Electrical Systems
Battery
Charging System
Ignition System
Starter Motor
Starter System
Switches
ECU
Meter
Fuses
Headlight
Horn
Lights
Relays and Diode
Wiring Diagrams

Online Parts Diagrams

Troubleshooting

Professional Tech Support