This Cyclepedia manual covers 2000-2024 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles.
It features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional Kawasaki technician. No matter if you need to replace your crankshaft, rebuild your top-end, or service your front forks this manual covers everything you will need to keep your Kawasaki KX65 and Suzuki RM65 dirt bike running in fine form.
Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your Kawasaki KX65 motocross bike! You have complete freedom to access your Kawasaki KX65 motorcycle manual from anywhere in the world, anytime. Plus each subscription includes FREE TECHNICAL SUPPORT * should you ever need it.
This Cyclepedia online manual provides service information for 2000 – 2023 Kawasaki KX65 and Suzuki 2003 – 2004 RM65 motorcycles as follows:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024 Kawasaki KX65
Periodic Maintenance:
Periodic Maintenance Chart
Air Filter Servicing
Bolts and Nuts – Torque
Brake Inspection
Brake Fluid
Clutch Cable
Compression Check
Cylinder Head, Cylinder, Piston, Bearing, Rings and Reed Valve Inspection
Drive Chain and Guides
Engine Idle Speed
Fuel System Cleaning
Fuel Line
General Lubrication
Muffler Inspection
Spark Plug
Steering Head Inspection and Adjustment
Throttle Free Play
Tires and Wheels
Transmission Oil
Suspension Inspection
Front Suspension Settings
Rear Suspension Settings
Quick Reference:
Specifications
Torque Specs
VIN and Engine Number
Cooling System:
Coolant
Radiator
Water Pump
Fuel System:
Air Box
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Float Level Adjustment
Jetting
Reed Valve
External Components:
Seat
Bodywork
Fuel Tank
Handlebar
Brake Pedal
Exhaust System
Footpegs
Engine:
Cylinder Head
Piston and Cylinder
CDI Magneto
Crankcase Cover (Right Side)
Clutch Removal
Clutch Installation
Primary Drive Gear
Kick Starter
Gearshift
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly
Final Drive:
Drive Chain
Engine Sprocket
Rear Wheel Sprocket
Wheels:
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement
Front Suspension:
Fork Removal and Installation
Fork Disassembly
Fork Assembly
Kawasaki KX65 Rear Suspension:
Shock Absorber
Suspension Linkage
Swing Arm
Electrical System:
Ignition System
KX65 Wiring Diagrams
Online Kawasaki Parts Diagrams
Troubleshooting
Professional Dirt Bike Tech Support*
My Service Records – Online Service Log With Reminders New!
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